Track Rocord

Chimney DesignSpecial ProjectDemolitionRack & Pinion HoistHeavy LiftingCorrosion ProtectionInspection / Maintenance

Chimney Design and Construction

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CLIENT AND PROJECT
HEIGHT (m)
CONTRACT
FOUNDATION TYPE
R.C. WINDSHIELD CONTRUCTION METHOD
OPERATION TEMPERATURE DEG C
FLUE TYPE/NUMBER/DIAMETER
CONTRACT PERIOD
Japan Gas Corporation Shell Refinery Malaysia 100
T
P
S
350
Refractory brick lined
1x3.0M dia
June 98 - June 99
Formosa Chemical & Fibre Corp Cogen Stack 150
T
P
S
50-130
ASTM A36 + 1.6mm C276 Wallpaper Lining
3x3.3M
Nov 98 - Nov 99
Formosa Heavy Corporation CFB Cogen Stack 150
T
P
S
50-130
ASTM A36 + 1.6mm C276 Wallpaper lining
2x3.3M
Oct 98 - Nov 2000
Stone and Webster Lungmen Nuclear Power Station Vent Stack 150
D
P
-
-
special

2002 -2004
Formosa Chemicals & Fibre Corp
3.5M diameter MP-6 SS317L liner
150
Liner only
-
-
60
SS317L Liner
1x3.5M

Aug 01 - Jun 02
Formosa Chemicals & Fibre Corp
HP-4 Stack
150
T
P
S
50-60
SS317L
1x3.6M

11 Oct 01 - 22 Nov 02
Formosa Heavy Industries
Hwa Ya Stack
100
T
P
S
60
A36 + C276
2x3.1M

Nov 02 - June 04
Honk Kong Electric Paul Y Lamma Liner 100
D
-
-
90-140
A36
6.0M

July 2004
Formosa Chemicals & Fibre Corp
HP-5 Stack
150
T
-
-
50-60
SS317L
1x3.6M

Aug 04 - Aug 05
Hwa Yang Electric Power Corp Xiamen PRC
CP-7
210
T
P
S
40
Q235+ ASTM B265
Gr2(Ti)
Oct 04 -July 06

Formosa Petrochemical Corporation-Mailiao,
SRU 4

110
T
P
S
316
ASTM A516 gr 60
1 x 2.1m liner
July 05 -July 06

Special Project

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CLIENT
PROJECT
CONTRACT PERIOD
CONTRACT STATUS
Guangzhou Pump Storage Power Station-Phase I--0.5M to 1.0M thick Sipform concrete lining to two 8M dia 50 Deg. Inclined penstocks-346 and 284 metres long.
--Supply and operation of 2 x 8 ton by 100 metres per minute High Speed Winches.
--Suppy and operation of 2 x 50 degree inclined slipform rigs.
--Suppy and operation of 2 drilling & grouting platforms.
Feb 91-Jul 92
Guangzhou Pump Storage Power Station-Phase II Refurbishment of Phase I equipment. Design upgrade and supervision of works. Mar 95-May 97 D
Hamworthy Combustion Engineering Co. Design, Manufacture and Erection of a Noxious Gas Incinerator for PCS Singapore.Nov 95-Dec 96 D
Halla Engineering & Heavy Industries Ltd. Blending, Clinker & Cement Silo Works Bahaw MalaysiaJun 96-Feb 97 D + C
Lamsoon China Holdings Ltd. Slipform of 140 Silos + Bins to the Shekou Lamsoon Flour Mills Project.Nov 92-Dec 93 C
Petrochemical of Singapore Upgrading steel stack. Sep 95-Oct 95 T
Shin-Fong Taiwan Power Slipform of three 58M high 25M dia stacks (Design & Supervision) Sep 95-Jan 96 C
Singapore Refining Co Pte Ltd Provision of specification and contract documents for structural repairs. Aug 95-May 96 D
Shell Eastern Pte Ltd, Pulau Bukom Preparation of a chimney repair safety manual. Dec 89-Jan 90 D
Tenaga Nasional Bhd
Prai Power Station
Boiler No 4 Demolition of Old and installation of a New Brick Flue Jan 94-Jan 95 T
Tenaga Nasional Bhd
Prai Power Station
Boiler No 5 & 6 Demolition of Old and installation of a New Brick Flue Mar 95-Jan 96 T
Tenaga Nasional Bhd
Prai Power Station
Comprehensive inspection, preparation of specification for the rehabilitation and relining of the 3 flue, 140 metre height stack prior to gas operation of the station. Apr-96 T
Tenega Nasional Bhd
Prai Power Station
Extensive repair following at fire in the chimney caused by incomplete fuel buming in the boiler. Jan 00-Aug 00 T
Formosa Chemicals & Fibre Corp 35M Ash Silo -foundation + Silo works. Nov 01-Mar 02 C
Formosa Heavy Industries Corporation 120Meter diameter Salt Dome Structure
--Design and construction of civil works to a 120M diameter salt storage dome on reclaimed land immediately next to the sea. Works comprise Stacker Reclaimer machine foundations. Conveyor tunnel system and 19.5M high perimeter retaining wall.
Dec 01-Jun 04 T
Formosa Chemicals & Fibre Corp 35M Ash Silo -foundation + Silo works. Nov 021-Mar 03C
Formosa Heavy Industries Corporation
Hwa Ya Power Station
96M Dia Coal Dome. Nov 02-Jun 04 T
Guangdong Pumped Storage Company Ltd
Huizhou Pump Storage Power Station
50 degree inclined 8.0M diameter penstock tunnel concrete linings to A and B station Apr 05-Jun 07 T
 D = Design Only / T = Turnkey / C = Construction only
 

Demolition

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Client
Project
Height in Metres
Flue Type
Contract Period
Contract Status
Method
Singapore Refining Co
Singapore Refining Co
Singapore Refining Co

CDU II Chimney 130M high with working refinery machinery only 5 meters away

Sulphur stack 90M with working refinery machinery only 3 meters away

Common stack 120M with working refinery machine only 10 meter away

130 m
100 m
103 m
Brick

Brick

Brick
1992
1995/6
1997
T
T
T
Water

Insitu Crushing

Insitu Crushin


Rack & Pinion Hoist

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Client
Height of Travel
Carry Capacity(kg)
Type
Location
Wall type
Use
Date Completed
Formosa Petrochemical Corporation,
Mailiao Industrial Park
Yunlin County
Taiwan
100
100
100
100
400
400
400
400
Mini Exx
Mini Exx
Mini
Mini
Y111 Chimney*
Y4511 Chimney*
Y5111 Chimney*
Y5411 Chimney
Vertical
Vertical
Vertical
Vertical


1 + 2



1999

Formosa Chemical and Fibre Corporation
142
400
Mini
HP 1-3 Chimney
Sloping
1 + 2
1999
Mailiao Power Corporation,
Mailiao, Taiwan
242
500
Mini
No 2 Chimney
-
1 + 2
2000
Tenaga National, Prai PowerStation,
Georgetown, Malaysia

120
500
Mini
Multiflue Chimney
Vertical
2
2001
Formosa Petrochemical Corporation,
Mailiao Industrial Park
Yunlin County
Taiwan
142
400
Mini
CFB Chimney
Sloping
1 + 2
2001
Formosa Chemical and Fibre Corporation
Mailiao, Taiwan
142
900
Mini
HP 4 Chimney
Sloping
1 + 2
2003
Hwa Ya Power Corporation,
Linkou, Taiwan
96
900
Mini
Chimney
Vertical
1 + 2
2004
Hwa Yang Electric Power Company,
Xiamen, PRC
200
500
Mini
CP 7 Chimney
Sloping
1 + 2
2006
Formosa Petrochemical Corporation
100
500
Mini Exx
SRU 4
Vertical
1 + 2
2006
Archirodon Jeddah,
Saudi Arabia


Inspection Platform 7M Dia
Inspection Platform 7M Dia
140
140
40
40
140
140
900
900
900
900
300
300
Mini.H
Mini.H
Mini.H
Mini.H
Plat
Plat
SWCC Jeddah
SWCC Jeddah
SWCC Jeddah
SWCC Jeddah
SWCC Jeddah
SWCC Jeddah
Sloping
Sloping
Sloping
Sloping
Vertical
Vertical
1 + 2
1 + 2
1 + 2
1 + 2
2
2



2007

Archirodon Shaubiah,
Saudi Arabia
140
900
Mini.H
Shaubiah
Sloping
1 + 2
2007
 
 
 
1= Access to Flue Gas Analysis Equipment / 2 = Access for maintenance
Mini Exx= Explosion Proof to NEC. Article 500 class1.
Mini.H= Enviroment Temperature up to 65 deg C
Plat= Permanent Liner Inspection and Repair Platform
 
 

Heavy Lifting

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Client
Project
Weight Lifted Tons
Direction
Distance Meter
Contract Period
Singapore Refining Co Pte Ltd
Japan Gas Coperation
Mailiao Power Corporation, Taiwan
Formosa Heavy Industries Corporation
Formosa Petrochemical Corporation
Formosa Chemical and Fibre Corporation HP 1-3
Formosa Chemical and Fibre Corporation MP 6
Formosa Chemical and Fibre Corporation HP 4
Formosa Heavy Industries Corporation-Hwa Ya Power
Hwa Yang Electric Power Co Xiamen PRC CP-7
CDU II Chimney Liner
Common Stack
RCC Stack
No.1& No.2 Chimneys
Steel Floors
Steel Chimney Liners
Steel Chimney Liners
4 Chimneys
Steel Chimney Liners
Steel Chimney Liners
MP 6 - SS317L Liners
HP 4- SS317L Liners
100M Stack 2X3.3M dia liners
200M Stack 1X7.2M dia
101T
5x110T
1x900T
110Tx10 No.
650Tx7 No.
105Tx2 No.
80Tx10 No.
105Tx3 No.
140Tx1 No.
140Tx1 No.
100Tx2 No.
361Tx1 No.
Up/Down
Up/Down
Up /Down
Up/Down
Up/Down
Up/Down
Up/Down
Up/Down
Up/Down
Up/Down
Up/Down
Up/Down
120
120
120
100-242
250
140
100
140
150
150
90
210
1991
1992
1993
1997-1999
1997-1999
2000
1998-1999
1999
2002
2002
2003
2005/6

Corrosion Protection

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Client and Project
Material Used
Net Area Installed M2
Welding Process Shielding Process
Usage and Min-Normal - Max. Temperature
Notes
Mailiao Power
Units 1 & 2 Chimneys
Formosa Petrochemical Corporation
Y1111 Chimney
Formosa Chemical and Fibre hCorporation
Haifong
Formosa Heavy Industries
CFB Stack
Formosa Heavy Industries
Hwa Ya Power
Hwa Yang Electric Power Co Xiamen
CP-7
Ti Grade 2
C276
C276
C276
C276
Ti grade 2
37,000
4,200
4,350
3,120
1,670
4,435
TIG Argon
TIG & MIG Argon
TIG & MIG Argon
TIG & MIG Argon
TIG Argon
TIG Argon
Seawater F.G.D. 12% H2O Content
40°C-40°C-80°C
F.G.D. 10% H2O
80°C-80°C-300°C
F.G.D. 10% H2O
70°C-70°C-180°C
F.G.D. 10% H2O
70°C-70°C-180°C
F.G.D. 10% H2O
50°C-130°C
Seawater F.G.D. 12% water
40°C
Resista Clad Process used.
C276 fixed to A36
C276 fixed to A36
C276 fixed to A36
C276 fixed to A36
Resista Clad Proce

Inspection / Maintenance

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Project and Client
Height in Metres
Contract
Flue Type
Number of Flues/Diameter Metres
Inspection ConsultancyMaintenance

Singapore Refining Co Pte Ltd
600° C SULPHUR STACK
Refurbishment of liner & new entry duct,
partial brick liner and insulation replacement.

130
I
M
4" Brick
1x5.0M
Singapore Refining Co Pte Ltd
UTILITIES STACK
Inspection and maintenance, including partial
relining and replacement of top of windshield.
130
I
M
4" Brick
1x5.5M
Singapore Refining Co Pte Ltd
VISBREAKER STACK
Inspection and repair includingpartial relining,
and replacement of cap
130
I
M
9" Brick
1x6.5M
Singapore Refining Co Pte Ltd
HCU STACK
Inspection and repair including partial
relining and replacement of cap.
130
I
M
9" Brick
1x6.0M
Singapore Refining Co Pte Ltd
CRU STACK
Inspection and maintenance, including partial
relining and replacement or top of cap.
130
I
M
9" Brick
1x6.0M
Singapore Refining Co Pte Ltd
600°SULPHUR STACK
Repair of windshield and lining after an
internal fire(second fire)
130
I
M
9" Brick
1x5.0M
Tenaga Nasional Sdn Bhd
PRAI POWER STATION
Partial Liner replacement to Flue 4
140
I
M
AR.B
2x3.1M
Tenaga Nasional Sdn Bhd
PRAI POWER STATION
Partial Liner replacement of Flue 6
140
I
M
AR.B
2x3.1M
Tenaga Nasional Sdn Bhd
PRAI POWER STATION
Pot strengthening and maintenance works to Roof
140
I
M
AR.B
2x3.1M

Tenaga Nasional Sdn Bhd
PASIR GUDANG POWER STATION
Internal cleaning and inspection
External Inspection

119
I
M
AR.B
1x5.0M
Tenaga Nasional Sdn Bhd
PRAI POWER STATION
Flue 5- Partial Liner replacement
Supply & installation of new Entry Duct
119
I
M
AR.B
1x3.1M
Singapore Refining Co Pte Ltd
HCU STACK
Internal and External Inspection.
Replacement of Bricks at 3rd and 4th Bracket
and Coring of concrete windshield.
130
I
M
9" Brick
1x6.0M
Singapore Refining Co Pte Ltd
RCC COMMON STACK
Inspection of Internal Face of Liner, including
minor repair of refractory.
130
I
M
Carbon Steel with Refractory
1x4.7M
Singapore Refining Co Pte Ltd
760° C CDU II STACK
Inspection of Internal Face of Liner.
130
I
M
Corten with Refractory
1x2.6M
Singapore Refining Co Pte Ltd
HEATER STACK
Extension of Stack 30m to 40m in total height.
40
I
M
Refractory
1x2.0M
Singapore Refining Co Pte Ltd
RCC UTILITY STACK
Ductwork Diversion from existing Boiler
1001-HA, HB, HC to Utility Stack 1085-L
130
I
M
Steel
1x1.65M with Refractory
3x2.1M
1x2.3M
Taichung Power Station
Post Earthquake inspection and consultancy
250
I
Steel & C276
8x6.0M
Tenaga Nasional Sdn Bhd
PRAI POWER STATION
Flue 4, 5 & 6 Replacement
119
I
C
Brick
3x3.1M
Tenaga Nasional Sdn Bhd
PRAI POWER STATION
Site Inspection following explosion/fire
119
D
Brick
3x3.1M

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CSM Engineers